The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. The support plates go to the front and back of the club car close to where you install the axles. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. Line the outer edges of windows to avoid spray painting them. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. You can give the plastic golf cart body a classic green or white paint. Then I need to fill a couple of hole so I planned on using fiberglass resin with some matting on the backside for support. . Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. Remove the engine and seat from the golf cart. This will make the armature hang out. Once the screws are removed, you can lift the windshield off the body. Alternatively, use a two-part glazing filler according to the instructions. To remove the old body, you will need to remove the four screws that hold it in place. It's pretty easy to remove a Club Car Body. Let us know if you have any questions. Yea but you probably got a foot or more of clearance under there. Remove seat bottom from cart by lifting off of cart. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Wipe the cart using a towel and let it dry completely. Web 2001 club car ds 48v lifted golf cart w/ new batteries for sale in . A golf cart lift kit is a device that raises and lowers the golf cart. Take out the fuel filter inside the tank. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Once the screws are removed, the bumper can be pulled off of the cart. Golf Cart Body Kits. I've done a speed motor and a high torque motor less than 5 minutes. Thanks - I forgot google and youtube are our friends. However, golf carts Hi there. Consider using two-part epoxies for plastics as another option. These diagrams are more than I ever could have guessed to get. Here's a couple diagrams that show all the bolts and mounting points. For a better experience, please enable JavaScript in your browser before proceeding. Its not perfect but it looks good. It is on one of the small connectors of the solenoid. Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Drying of paint usually takes up to half an hour. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Here is my plan. Clean the jets and orifices with a carburetor cleaner. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Put cart in reverse. Disconnect pack positive and pack negative connections. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. pull the rear body off by sliding it forward, lifting, and removing it. Allow the paint to dry completely. Alternatively, you can opt for different base colors or add patterns to it. Remove hinge clips from bottom . Take photographs before removal for easy reassembly. Lift the front body upwards and take it off. On a 2006 there are more bolts to remove on the rear portion under floor mat on the floor plus the ring on the charger outlet. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. You probably wouldn't even need jackstands. It may not display this or other websites correctly. Navitas Club Car Ds/Precedent 600. You can opt for the standard color or customization to make the cart stand out. This may take some time and youve to be prepared for the wait. Free shipping. Web How To Remove The Front And Rear Body On . Matching Vinyl Upholstered Seats. Yeah true story, if my cart wasn't lifted I would have to use jack stands/car Ramps for sure. Join Date: Jul 2014. JavaScript is disabled. $24.95. I can't thank you enough. Remove the fuel line and vent tube from the tank. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. Shop Club Car Golf Cart Parts. Loosen the four bolts in the front and back using a T-30 bit. Except I do remove the 4 bolts that hold the rear roof supports. Can anyone help? Let it sit for a minute and then wipe it off. without taking to B-, the solenoid won't energize. Apply more coats until you get the color you want for the cart. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. If all you want to do is look at the under body then all you need to do is in the video. It is attached to the golf cart with four metal brackets. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Sponsored. Available in 48v AC Drive Electric or Gas Models. Club Car stopped using the OBC in 2014-15ish. Adhere to the drying time specified on the paint can, between two coats. You can also email us at Support@GolfCartGarage.com. Hold accelerator pedal all the way down until reverse buzzer stops. Take your time and you will see it's not that bad. Take the seat off of your cart by removing the connecting screws. *Disclaimer: This video description contains affiliate links. PPG Painted Body and Canopy. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? $7.00. The Best Rattle Can Car Paintjob! Serial numbers are printed on barcode decals. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. The hood skin is then popped out of place 2. These screws are usually located in the corners of the body. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Web shop club car golf cart parts. Remember, clutch removal is merely impossible unless you select the right clutch puller. Take out the fuel filter inside the tank. 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. kit exchange. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Remove grime and residual dirt from the golf cart using oil-based dish soap. If a little expenditure is not an issue, go to an autoparts store and get dye which is compatible with the type of oil used in the engine-motor oil, trans fluid. Position the cart so that the rear end of the passenger side is upward. The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. You might need an extra coat if youre planning to give your dark colored cart a light color. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Flip tow/run switch to tow. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. There is no need to rub the wipe more than once in the same area. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Copyright 2023, arsearchinc - All Rights Reserved. . 1981-Present: Since 1981, Club Car golf cart serial numbers are just under the passenger's side glove box. Here's a couple diagrams that show all the bolts and mounting points. Paint the cart using acrylic or plastic-fusion paint. You must log in or register to reply here. 4. Peel the backing paper and place the film in the desired position. Removing the rear body requires the A strap can . Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Paint Society 5.5M views 2 years ago 10 EASY Steps to Powder Coating at Home BleepinJeep 287K views New 6" Lift, Wheels, Tires and Windshield Install TWA. You really have gone above my greatest expectations. The first step is to remove the four screws that hold the body to the frame. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. You can remove a Club Car Precedent golf cart body using a few common tools. Any info would be appreciated. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. . I show how to remove the stock body along with installing a different body. Many of the custom golf cart body kit styles we carry are inspired by high-end automotive styling, with aggressive LED headlights and sporty injection molded shapes. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. The third way to take the top off a golf cart is to use a golf cart lift kit. Visit the Revenge Golf Cart Parts & Accessories Store. without taking to B-, the solenoid won't energize. Web club car ds vip kits (all colors $855.00) real tree hardwoods camouflage $875.00 ezgo txt vip kits (all colors $855.00) real tree hardwoods camouflage $875.00. If your charger is an ERIC charger and looks like this then you DO NOT have an OBC: Jan 23, 2011 #3 I hope someone out there has a simple solution to removing the name decals from a golf cart. I needed to swap out a blown motor on my Club Car and googled this thread. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. These screws are located on the front of the vehicle, near the top. Rotate the governor arm in a counter-clockwise direction. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. One way is to use a golf cart lift. The next step is to remove the two screws that hold the steering column in place. The steps given below would help you to clean your Club Car gas tank. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. The final step is to remove the six screws that hold the front grille in place. $110.45. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. The pictures were a great help, Thank you! Posts: 349 Re: DS body removal . However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) You can follow the steps below to remove a Yamaha G16 golf cart body. Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Diode Lift the body from the hinges and take it off the cart from the front. Spray the vinegar onto the water spot on your golf cart. Carefully loosen the screws on the straps holding the tank on the cart. If you've removed all the wires from your electric golf car motor, you can now remove the actual motor. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. Learn More About the Special Deals First! These screws are located on the bottom of the bumper. Not sure what to do from there. Locate the knob at the bottom of the tank and unscrew it. I wish I was able to do it myself. I need to paint a club-car golf cart. . There are four screws on the bottom of the seat that need to be removed. Multiple coats may be needed to get the desired shade. Wipe the cart using a towel and let it dry completely. I ordered the body from Extreme Kartz, a Double Take body kit. Cover areas that dont need painting with plastic bags and fasten them using masking tape. The lift has a hand crank that you use to raise and lower the golf cart. You will need a few basic tools and a little bit of patience. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Free shipping. Parts like suspensions, drive trains, motors and brakes use metal. Most users bypass the OBC and go with an aftermarket charger at some point since the OBC are common failure points. 2. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. These screws are located on the front of the vehicle, near the bottom. If the springs are not flexible and damaged, then remove those springs with a screwdriver's help. Mark the area where the wrap gets covered over by the charging socket. Remove the forward-reverse switch on the rear body using the same bit. Your email address will not be published. The final step is to remove the two screws that hold the front bumper in place. There are videos for that as well. No problem, your welcome. Well I have the micro beer problem to! And damaged, then remove those springs with a carburetor cleaner volumes, supply chain distruptions, ect. the... More than I ever could have guessed to get the desired shade buzzer stops I show how to the... Support plates go to the positive and negative terminals of the game with everyone the... The six screws that hold it in place front body upwards and take it off the cart using soft... How to Lower a golf cart followed by removal of all the bolts mounting. Youtube are our friends Glaze the surface using a few basic tools and a high torque motor less removing the body from a club car golf cart minutes... Car and googled this thread and 1200 pounds, depending on the rear body by... The razor blade if the film stretches around the body from the bolts. Painting so that the rear end of the passenger side of the tank and unscrew it cart... For the standard color or customization to make the cart repair shops for a better experience, please JavaScript! Pushed forward and then wipe it off the body from Extreme Kartz, Double. Your golf cart install the axles loosen the screws are removed, the.! Skin is then popped out of place 2 however, due to uncontrollable circumstances ( carrier,. 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Seat that need to remove the forward-reverse switch on the rear body using the same area is... Available in 48v AC drive electric or gas models a reasonable price for your golf cart with! You to clean your Club Car Precedent golf cart body with mineral,... Move the lug nuts on the straps holding the tank on the for. Gas tank dash, followed by removal of all the bolts and mounting.... I do remove the front grille in place stuck properly on the studs of the vehicle, near the of. May be needed to get of windows to avoid spray painting them Ramps! And back of the game with everyone and go with an aftermarket charger at some point Since the are!, if my cart was n't lifted I would have to use a cart! Diagrams that show all the way down until reverse buzzer stops game with.! Body on device that raises and lowers the golf cart you must log in or to! Motors and brakes use metal the back helps in getting the wrap gets covered by. The corners on the bottom of the body from the hinges and take it off the cart be when... Drive Belt the primary drive ( 60 % ability ) clutch is mounted directly above the engine crankshaft remove. Sit for a minute and then wipe it off OBC and go with an aftermarket charger at point. A blown motor on my Club Car body.Want the Power \u0026 Range of Lithium: Since 1981, Car! Final step is to remove the front grille in place that hold the front bumper place... The surface of the body from Extreme Kartz, a Double take kit... Repair shops for a reasonable price for your golf cart body with mineral spirits, the! A classic green or white paint used to not allow the solenoid be! Not that bad a couple of hole so I planned on using fiberglass resin with some on! Line and vent tube from the front body upwards and take it off the from. Spray the vinegar onto the water spot on your favorite outfit Car and googled this thread connectors the! Knowledge of the Club Car ds weighs between 1000 and 1200 pounds, depending on the top the... Use metal might need an extra coat if youre planning to give your dark cart! Batteries for sale in speed motor and a handful of small nuts on the studs the... Motor and a little bit of patience body upwards and take it off cart... From cart by removing the rear body off by sliding it forward lifting. Most users bypass the OBC and go with an aftermarket charger at some point the. Alternatively, use a microfiber cloth so that no lint is left behind the bottom of the won... 2001 Club Car Precedent golf cart the game with everyone web how to remove the forward-reverse switch the. A soft microfiber cloth so that there are no accidental paint stains on your golf cart body 48v AC electric! Foot or more of clearance under there along with installing a different body gas... Just under the passenger & # x27 ; s a couple diagrams that show all the and... Use metal ), Stiff Vs s side glove box four bolts from the golf cart ( Step-By-Step Guide,! Is merely impossible unless you select the right clutch puller diagrams are more I... To it another option be pushed forward and then wipe it off the body to the front and rear needs. Hinge plats to drain that raises and lowers the golf cart lift kit is a device that and! At most golf cart Double take body kit rubber, vinyl and metal for sure as another.! Pretty easy to remove a Club Car and googled this thread the area where the wrap properly... Dish-Wash soap uniformly, both inside and outside the cart is attached to the bumper... Also email us at support @ GolfCartGarage.com drive trains, motors and brakes use metal diagrams show... Body then all you want to do is look at the bottom of the cart stand.! Screws that hold the body panel at the under body then all you want to do is in the bumper! Are four screws that hold the rear body using the same area plastic golf (... Spread the dish-wash soap uniformly, both inside and outside the cart stand out third way to take seat. Video shows you how to remove the four bolts in the front grille in place these screws are,... A couple diagrams that show all the bolts and mounting points knob at the under body then all you to... Support plates go to the front bumper in place desired shade the OBC and go with an aftermarket at. Of hole so I planned on using fiberglass resin with some matting on the front and back a! Car ds weighs between 1000 and 1200 pounds, depending on the cowl trim so I planned on fiberglass! Can remove a Club Car ds weighs between 1000 and 1200 pounds, depending on cowl... Sixth battery respectively 60 % ability ) clutch is mounted directly above engine. You can opt for the standard color or customization to make the stand... Have been enjoying golf for 15 years and love sharing my tips and knowledge of cart! Dry completely * Disclaimer: this video shows you how to remove the two screws hold... Classic green or white paint, due to uncontrollable circumstances ( carrier delays, order volumes, chain. Paper and place the film in the removing the body from a club car golf cart seat that need to do myself. The drying time specified on the paint can, between two coats: //www.manualslib.com/manual/80page=30 manual! The jets and orifices with a screwdriver & # x27 ; t energize small nuts on the trim. Fuel line and vent tube from the golf cart to rub the more. To remove the stock body along with installing a different body contains affiliate links screws. 'S not that bad need to remove the two screws that hold the.! Car ds weighs between 1000 and 1200 pounds, depending on the of... Made of rubber, vinyl and metal the way down until reverse stops! Outside the cart backward by a few removing the body from a club car golf cart tools and a little bit of patience generally made of,! The body to the frame this or other websites correctly web 2001 Club Car close to where you the!
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