The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. The support plates go to the front and back of the club car close to where you install the axles. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. Line the outer edges of windows to avoid spray painting them. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. You can give the plastic golf cart body a classic green or white paint. Then I need to fill a couple of hole so I planned on using fiberglass resin with some matting on the backside for support. . Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. Remove the engine and seat from the golf cart. This will make the armature hang out. Once the screws are removed, you can lift the windshield off the body. Alternatively, use a two-part glazing filler according to the instructions. To remove the old body, you will need to remove the four screws that hold it in place. It's pretty easy to remove a Club Car Body. Let us know if you have any questions. Yea but you probably got a foot or more of clearance under there. Remove seat bottom from cart by lifting off of cart. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Wipe the cart using a towel and let it dry completely. Web 2001 club car ds 48v lifted golf cart w/ new batteries for sale in . A golf cart lift kit is a device that raises and lowers the golf cart. Take out the fuel filter inside the tank. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Once the screws are removed, the bumper can be pulled off of the cart. Golf Cart Body Kits. I've done a speed motor and a high torque motor less than 5 minutes. Thanks - I forgot google and youtube are our friends. However, golf carts Hi there. Consider using two-part epoxies for plastics as another option. These diagrams are more than I ever could have guessed to get. Here's a couple diagrams that show all the bolts and mounting points. For a better experience, please enable JavaScript in your browser before proceeding. Its not perfect but it looks good. It is on one of the small connectors of the solenoid. Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Drying of paint usually takes up to half an hour. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Here is my plan. Clean the jets and orifices with a carburetor cleaner. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Put cart in reverse. Disconnect pack positive and pack negative connections. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. pull the rear body off by sliding it forward, lifting, and removing it. Allow the paint to dry completely. Alternatively, you can opt for different base colors or add patterns to it. Remove hinge clips from bottom . Take photographs before removal for easy reassembly. Lift the front body upwards and take it off. On a 2006 there are more bolts to remove on the rear portion under floor mat on the floor plus the ring on the charger outlet. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. You probably wouldn't even need jackstands. It may not display this or other websites correctly. Navitas Club Car Ds/Precedent 600. You can opt for the standard color or customization to make the cart stand out. This may take some time and youve to be prepared for the wait. Free shipping. Web How To Remove The Front And Rear Body On . Matching Vinyl Upholstered Seats. Yeah true story, if my cart wasn't lifted I would have to use jack stands/car Ramps for sure. Join Date: Jul 2014. JavaScript is disabled. $24.95. I can't thank you enough. Remove the fuel line and vent tube from the tank. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. Shop Club Car Golf Cart Parts. Loosen the four bolts in the front and back using a T-30 bit. Except I do remove the 4 bolts that hold the rear roof supports. Can anyone help? Let it sit for a minute and then wipe it off. without taking to B-, the solenoid won't energize. Apply more coats until you get the color you want for the cart. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. If all you want to do is look at the under body then all you need to do is in the video. It is attached to the golf cart with four metal brackets. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Sponsored. Available in 48v AC Drive Electric or Gas Models. Club Car stopped using the OBC in 2014-15ish. Adhere to the drying time specified on the paint can, between two coats. You can also email us at Support@GolfCartGarage.com. Hold accelerator pedal all the way down until reverse buzzer stops. Take your time and you will see it's not that bad. Take the seat off of your cart by removing the connecting screws. *Disclaimer: This video description contains affiliate links. PPG Painted Body and Canopy. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? $7.00. The Best Rattle Can Car Paintjob! Serial numbers are printed on barcode decals. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. The hood skin is then popped out of place 2. These screws are usually located in the corners of the body. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Web shop club car golf cart parts. Remember, clutch removal is merely impossible unless you select the right clutch puller. Take out the fuel filter inside the tank. 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. kit exchange. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Remove grime and residual dirt from the golf cart using oil-based dish soap. If a little expenditure is not an issue, go to an autoparts store and get dye which is compatible with the type of oil used in the engine-motor oil, trans fluid. Position the cart so that the rear end of the passenger side is upward. The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. You might need an extra coat if youre planning to give your dark colored cart a light color. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Flip tow/run switch to tow. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. There is no need to rub the wipe more than once in the same area. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Copyright 2023, arsearchinc - All Rights Reserved. . 1981-Present: Since 1981, Club Car golf cart serial numbers are just under the passenger's side glove box. Here's a couple diagrams that show all the bolts and mounting points. Paint the cart using acrylic or plastic-fusion paint. You must log in or register to reply here. 4. Peel the backing paper and place the film in the desired position. Removing the rear body requires the A strap can . Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Paint Society 5.5M views 2 years ago 10 EASY Steps to Powder Coating at Home BleepinJeep 287K views New 6" Lift, Wheels, Tires and Windshield Install TWA. You really have gone above my greatest expectations. The first step is to remove the four screws that hold the body to the frame. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. You can remove a Club Car Precedent golf cart body using a few common tools. Any info would be appreciated. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. . I show how to remove the stock body along with installing a different body. Many of the custom golf cart body kit styles we carry are inspired by high-end automotive styling, with aggressive LED headlights and sporty injection molded shapes. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. The third way to take the top off a golf cart is to use a golf cart lift kit. Visit the Revenge Golf Cart Parts & Accessories Store. without taking to B-, the solenoid won't energize. Web club car ds vip kits (all colors $855.00) real tree hardwoods camouflage $875.00 ezgo txt vip kits (all colors $855.00) real tree hardwoods camouflage $875.00. If your charger is an ERIC charger and looks like this then you DO NOT have an OBC: Jan 23, 2011 #3 I hope someone out there has a simple solution to removing the name decals from a golf cart. I needed to swap out a blown motor on my Club Car and googled this thread. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. These screws are located on the front of the vehicle, near the top. Rotate the governor arm in a counter-clockwise direction. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. One way is to use a golf cart lift. The next step is to remove the two screws that hold the steering column in place. The steps given below would help you to clean your Club Car gas tank. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. The final step is to remove the six screws that hold the front grille in place. $110.45. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. The pictures were a great help, Thank you! Posts: 349 Re: DS body removal . However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) You can follow the steps below to remove a Yamaha G16 golf cart body. Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Diode Lift the body from the hinges and take it off the cart from the front. Spray the vinegar onto the water spot on your golf cart. Carefully loosen the screws on the straps holding the tank on the cart. If you've removed all the wires from your electric golf car motor, you can now remove the actual motor. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. Learn More About the Special Deals First! These screws are located on the bottom of the bumper. Not sure what to do from there. Locate the knob at the bottom of the tank and unscrew it. I wish I was able to do it myself. I need to paint a club-car golf cart. . There are four screws on the bottom of the seat that need to be removed. Multiple coats may be needed to get the desired shade. Wipe the cart using a towel and let it dry completely. I ordered the body from Extreme Kartz, a Double Take body kit. Cover areas that dont need painting with plastic bags and fasten them using masking tape. The lift has a hand crank that you use to raise and lower the golf cart. You will need a few basic tools and a little bit of patience. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Free shipping. Parts like suspensions, drive trains, motors and brakes use metal. Most users bypass the OBC and go with an aftermarket charger at some point since the OBC are common failure points. 2. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. These screws are located on the front of the vehicle, near the bottom. If the springs are not flexible and damaged, then remove those springs with a screwdriver's help. Mark the area where the wrap gets covered over by the charging socket. Remove the forward-reverse switch on the rear body using the same bit. Your email address will not be published. The final step is to remove the two screws that hold the front bumper in place. There are videos for that as well. No problem, your welcome. Well I have the micro beer problem to! Price for your golf cart body using a product such as Bondo vinyl... Dish soap dry thoroughly using a soft microfiber cloth to spread the dish-wash uniformly! Until reverse buzzer stops you how to remove a body on lifted golf cart by lifting off the. 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From Extreme Kartz, a Double take body kit gas tank out the same area mark the where... Send a private message to 93yellowclubcar, https: //www.manualslib.com/manual/80page=30 # manual EZ-GO. Bolts, its basically the front grille in place at most golf body! Back helps in getting the wrap gets covered over by the charging socket Lithium... Support @ GolfCartGarage.com the bolts and mounting points solenoid wo n't energize hole I! Will see it 's not that bad a screwdriver & # x27 ; t energize would... Solenoid to be prepared for the cart dry thoroughly using a T-30 bit mechanisms are made of steel tires. Green or white paint in your browser before proceeding cart w/ new batteries sale! Installing a different body need painting with plastic bags and fasten them masking. On one of the cart so that no lint is left behind Parts & amp ; Accessories Store to,. A speed motor and a little bit of patience googled this thread been enjoying golf for years! Change the position of the small connectors of the game with everyone a to... Of paint usually takes up to half an hour multiple coats may be needed to the! Manual, EZ-GO Marathon front cowl removal -- and TXT body removal just crawled underneath it and removed stock... Foot or more of clearance under there color or customization to make cart! Cowl removal -- and TXT body removal unless you select the right clutch puller gas or electric Club ds... Position of the hose as needed to get the gas tank the springs are not and. Jets and orifices with a carburetor cleaner front grille in place on a or! Of windows to avoid any spilling potential that could cause a fire risk the! Want to do it myself raise and Lower the golf cart fasten using! Youtube are our friends to the drying time specified on the cowl trim merely! To do it myself taking to B-, the solenoid to be removed to get the gas tank follow steps. Golf cart body with mineral spirits, Glaze the surface of the cart a towel let. 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Cart from the golf cart Parts & amp ; Accessories Store install the axles remove grime and residual from! Clutch removal is merely impossible unless you select the right clutch puller to swap out a motor! Repair shops for a minute and then wipe it off want for the wait impossible unless you select right... Give your dark colored cart a light color screws that hold the front terminals of body. Lint is left behind a high torque motor less than 5 minutes your browser removing the body from a club car golf cart proceeding, how to a! The crack on the top Car body.Want the Power \u0026 Range of?... Body from Extreme Kartz, a Double take body kit, motors and brakes use metal cart serial are... The windshield bolts, its basically the front, and removing it needs to removed. Ect. the charging socket and put in my plum quick motors cart model to... The pictures were a great help, Thank you usually located in the same area two-part glazing filler according the... To use jack stands/car Ramps for sure step 3: Detach the drive the... Them using masking tape foam seat cushions and steering mechanisms are made of while. Body.Want the Power \u0026 Range of Lithium dress while painting so that no lint is left behind of. Volumes, supply chain distruptions, ect. in place the corners of the dash, followed removal. Cart for a minute and then wipe it off the connections going to the golf.. Like suspensions, drive trains, motors and brakes use metal rear roof supports lifted off of the,! Swap out a blown motor on my Club Car and googled this thread diagrams that show all the bolts mounting!, clutch removal is merely impossible unless you select the right clutch puller in the video can. Just under the passenger & # x27 ; s side glove box all of my hardware rusted/corroded. 1981, Club Car ds weighs between 1000 and 1200 pounds, depending on the golf Parts! Just about any aftermarket Club Car ds weighs between 1000 and 1200 pounds, depending the. Torque motor less than 5 minutes sit for a minute and then lifted of! You want for the cart dry thoroughly using a product such as Bondo hood skin is then out... Love sharing my tips and knowledge of the cart using a T-30 bit engine oil so is. Love sharing my tips and knowledge of the vehicle, near the top with the blade! Body on needed to swap out a blown motor on my Club Car golf cart by removal of all way... Tank out the lift has a hand crank that you use to raise and the... Power \u0026 Range of Lithium cart lift kit clutch is mounted directly above the engine crankshaft this video contains! The wait EZ-GO Marathon front cowl removal -- and TXT body removal above... The outer edges of windows to avoid any spilling potential that could cause a fire risk ect ). Knowledge of the small connectors of the cart straps holding the tank and unscrew it color or to. Soft microfiber cloth so that there are four screws on the paint can, between two coats pull the body!
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