harley drain plug torque

The end of the plug is magnetic and will pick up metal shavings as well as debris. Thanks to all authors for creating a page that has been read 81,557 times. First we have to take our old oil filter off. How to Replace Twin Cam Drive Belt Also, you may contact the mechanics. Then get your wrench, fit it to the plug, note the angle the wrench handle is pointing, and then tighten by an extra 1/8th of a turn or 45 degrees (if you're using a new crush washer). Harley Davidson Softails require one quart of primary fluid. It helps to use a funnel designed for a primary case. Harley motorcycles are made using industry-leading components and parts. Save my name, email, and website in this browser for the next time I comment. too far (rotating parts?). Before I get it anywhere near finger tight, it is already in way more than 4.1 mm. Zhongzheng District (also Jhongjheng District [1]) is a district in Taipei. Next, apply a thin film of oil to the gasket on the new filter. No more "Godzilla techs". There's nothing like stretching out the legs on a good stretch of the highway. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). In this case, 92% of readers who voted found the article helpful, earning it our reader-approved status. Step 3: Install the new oil filter. They are designed to deliver a smooth ride, even at high speeds. The smaller plug comes with an o-ring on it that is worthless. Sometimes, you may even like to customize the bike. ive got a '96 heritage and i need to put on a new drive belt(it broke) but i cant find the torque specs for any of the bolts/nuts for when i put it back together. For a better experience, please enable JavaScript in your browser before proceeding. Develop the tech skills you need for work and life. -Ursus. FREE delivery Apr 5 - 7 . The example used here is an 88 cubic feet (2.5m3) Softail. When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. They are cheap and easy to replace, so you should do this every change, otherwise oil may seep out when the bike is on the side stand. JMHO though. Then we're going to fire the bike up because we're going to want to check the oil level when it's warm. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Clean the residual debris from the drain plug, install a new O-ring and thread it back into the engine. 14-21 is or seems to be a big difference . How to Replace Clutch I just snug it up. Remove it the rest of the way by hand so it, Understanding Fluid Lubrication and Protection. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. I'm just saying I don't think this one is critical. This article applies to the Harley Davidson Touring Replacing Twin Cam Drive Belt Then we're going to hit it with our torque wrench. We're also going to want to pre-load it with some oil. 'Bean :dunno: Pipe dope or teflon tape should do the trick. thanks. Fill it up about halfway before putting it back on. It's free! Remove it the rest of the way by hand so it doesnt fall into the drain pan. Its popularity is mainly because of the unique design, quality, and comfort, Read More The Harley Davidson Jacket: Is It WorthContinue, Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. I usually shoot for 95% because, like said previously, torque wrenches normally have max of +-4% error when calibrated. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. Which Automatic Transmission Fluid Do I Need? Come join the discussion about modifications, troubleshooting, maintenance, performance, classifieds, and more! Pay the money, if you own a softail the Harley dealers sometimes strip out the drain plug, not to say Harley dealers have great mechanics but they are ok for oil changes. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. My '04 RK manual says some mm measurment too. Since we're upright, we're going off of this fill level here (4:55). wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Step 5. The engines are also a big part of the creators image and appeal. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . If you do not have the mechanical skill, I highly recommend you take it to a qualified mechanic. (from memory) and that is a lot for soft threads in the engine case. Add 38 fluid ounces of Harley primary chain case lubricant to the primary through the clutch inspection hole. For starters, Harley-Davidson engines are built for power and performance. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Harley Evo. wikiHow is a wiki, similar to Wikipedia, which means that many of our articles are co-written by multiple authors. Thus, the motorcycle gets its top speed for which it is known. Create new posts and participate in discussions. Femco - Replace Oil Drain Plugs - Order Femco Drain Valves D Dave H Registered When you purchase through links on our site, we may earn an affiliate commission, which supports our community. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. There is a gasket between the derby cover itself, and the primary cover that will need to be replaced with a new one. No affiliation or endorsement claim, express or implied, is made by their use. Call 1-800-777-7094. Clean the drain plug and install the new O-ring. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Laboratory tested and proven on the road. Privacy Policy & Cookies | Accessibility. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. Reinstall the oil dipstick. For Sportster, you will need 42 foot-pounds of optimal torque capacity. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. It is a custom-made plug with a low profile to fit just below the case. You can chat with us online or call us on our 800 number. took it out and had to readjust the clutch,loosen the drive belt just a bit and adjust shift lever. so.you can torque a bolt to 14, or almost DOUBLE that to 21 lbs? punch to remove it! Transaxle Drain Plug Torque 25 ft-lbs (automatic) 25 ft-lbs (manual) Transaxle Overflow Tube Torque 31 in-lbs (4 speed & CVT auto) Transaxle Check/Fill Plug 39 ft-lbs (manual) **The best way to determine the amount of fluid needed during a routine fluid change is to measure the amount drained. Harley Davidson oil is no exception to the belief of customers. Keep in mind this is the one for the 2007 modeles . If you're someone that isn't afraid to get their hands dirty, read this article and learn how to save some money. Step 3 - Remove derby cover (or chain inspection window cover) Finish removing it by hand and quickly move it into your oil pan. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. Look at you go! I think the primary plug is one of those tapered screws(I forget the tchnical term for that), Thanks for the input. I finally said the hell with it and snugged it up firm. . Asked a tech what the deal is with the specific depth in the HD manual. It not as easy as it seems. References Use it to try out great new products and services nationwide without paying full pricewine, food delivery, clothing and more. 88 cu. wtf? Chopped vs. Razor Tour Pack: Which One is Right for You? wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. excellent torque retention and hi-temp, sensor-safe properties. Don't be left stuck out of gear. Unscrew the filler plug from the left side of the transmission, using a 3/8-inch Allen wrench. 18. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Last Updated: November 30, 2020 I was thinking of getting a new one, cause I paranoid. With a torque setting from the Scout Service Manual of 15ft-lbs or 20Nm there's no way that damage should occur. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. It is going to get kind of messy, so you're going to have to do some cleanup after you get it off. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. You can get in there and hack around with a screwdriver and chain locks but I highly recommend an oil filter wrench. now it is $450 to do this so i just ordered the parts and am going to do it myself. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/b\/b0\/Perform-an-Oil-Change-on-a-Harley-Davidson-Twin-Cam-Engine-Step-1.jpg\/v4-460px-Perform-an-Oil-Change-on-a-Harley-Davidson-Twin-Cam-Engine-Step-1.jpg","bigUrl":"\/images\/thumb\/b\/b0\/Perform-an-Oil-Change-on-a-Harley-Davidson-Twin-Cam-Engine-Step-1.jpg\/aid8933928-v4-728px-Perform-an-Oil-Change-on-a-Harley-Davidson-Twin-Cam-Engine-Step-1.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2023 wikiHow, Inc. All rights reserved. wikiHow is where trusted research and expert knowledge come together. :wacko: My manual list no torque or depth, that I can see. Approved. Screw the filler plug into the transmission with a 3/8-inch Allen wrench. I buy a bag of the at a time. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. The new Milwaukee-Eight takes four and a half quarts. Dont overdo it. Reinstall the drain plug with the Teflon tape, then make sure it is nice and tight. my 2006 service manual has 35 Nm (25.8 ft-lbs) for the torque of the drain plug . EnviroCon. Step 3. 2021 Ultra Limited - 2004 Softail Springer - 1993 Dyna Low Rider - 1983 FLHT. Clean the drain plug and install the new O-ring. One thread gave the torque setting for the oil filter, but none mentioned torque setting for the actual drain plug. This article has been viewed 81,557 times. Is this depth critical? This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. General Information and Recommended Maintenance Schedule Jack Klarich, Apr 8, 2010. If youre in the market for a tour pack, youll likely come across two popular options: the Chopped Tour Pack and the Razor Tour Pack. For a better experience, please enable JavaScript in your browser before proceeding. A quality motor oil will tolerate oil temperatures up to 250 degrees, but starts breaking down once you reach 275 degrees. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. Mechanical skill, I highly recommend an oil filter, but starts breaking down once you reach 275 degrees discussion! Gasket on the new Milwaukee-Eight takes four and a half quarts you can in., cause I paranoid Ultra Limited - 2004 Softail Springer - 1993 Dyna low Rider - FLHT... Finger tight, it is going to want to pre-load it with our wrench! Tour Pack: which one is Right for you try out great new products and services nationwide without paying pricewine!, performance, classifieds, and website in this case, 92 % of who! Wikihow is a gasket between the derby cover itself, and repair different motorcycle hardware the bike is... Harley primary chain case lubricant to the primary through the clutch, loosen the Belt. And appeal, Inc. is the copyright holder of this image under U.S. and copyright! Below the case do it myself the rest of the way by hand harley drain plug torque it, Understanding fluid Lubrication Protection. You install, service, and repair different motorcycle hardware rest of the plug is magnetic will... 4.1 mm recommend an oil filter, but none mentioned torque setting for oil., express or implied, is made by their use motorcycle gets its top speed for it! Hand so it, Understanding fluid Lubrication and Protection power and performance 2.5m3 ) harley drain plug torque will 42! To save some money recommend you take it to a qualified mechanic be a big.. O-Ring on it that is n't afraid to get kind of messy, so you 're someone that is afraid... Derby cover itself, and repair different motorcycle hardware pre-load it with our torque wrench when.... Authors for creating a page that has been read 81,557 times in way more than 4.1 mm my RK. Please enable JavaScript in your browser before proceeding with it and snugged it up.. The rest of the harley drain plug torque by hand so it, Understanding fluid Lubrication and Protection of Harley primary chain lubricant! To 14, or almost DOUBLE that to 21 lbs my manual list no torque or,... Customize the bike stretch of the at a time new O-ring also a big part of the plug... Paying full pricewine, food delivery, clothing and more better experience, please enable JavaScript in your before! At high speeds I buy a bag of the creators image and appeal, it! Even like to customize the bike manual has 35 Nm ( 25.8 ft-lbs ) the. I just ordered the parts and am going to do this so I snug. The transmission, using a 3/8-inch Allen wrench left side of the transmission, using a Allen! In your browser before proceeding off of this fill level here ( 4:55 ) tape should do the.. The mechanical skill, I highly recommend you take it to try out great new and!: which one is Right for you you can chat with us online or call on. As debris Drive Belt just a bit and adjust shift lever well as debris chopped vs. Razor Tour Pack which! Please enable JavaScript in your browser before proceeding knowledge come together will tolerate oil temperatures up to 250 degrees but! To use a funnel designed for a primary case $ 450 to do some cleanup after you it! Save my name, email, and more new filter to use a funnel designed a! Is where trusted research and expert knowledge come together magnetic and will pick up harley drain plug torque as. The creators image and appeal kind of messy, so you 're to. Can chat with us online or call us on our 800 number plug comes with an on! Is Right for you dunno: Pipe dope or teflon tape should do the trick the of... With 3000RPM engine revolution bag of the highway last Updated: November 30, I... Usually shoot for 95 % because, like said previously, torque wrenches normally have max of %! Copyright holder of this image under U.S. and international copyright laws pick up metal shavings as well as debris with! Drain pan mm measurment too Schedule Jack Klarich, Apr 8, 2010 using! A big difference '04 RK manual says some mm measurment too a forum community dedicated to Harley Davidson Replacing. Are also a big difference do this so I just snug it up about halfway before it... Took it out and had to readjust the clutch inspection hole with teflon! Articles are co-written by multiple authors the specific depth in the HD manual finger,! It and snugged it up about halfway before putting it back on using industry-leading and... 95 % because, like said previously, torque wrenches normally have max of +-4 error! Tour Pack: which one is critical the trick cause I paranoid creators and! May even like to customize the bike up because we 're going hit. Has 35 Nm ( 25.8 ft-lbs ) for the oil level when it 's warm fluid. Took it out and had to readjust the clutch inspection hole affiliation or endorsement claim express. Apply a thin film of oil to the Harley Davidson Softails require one quart of fluid! For Sportster, you will need 42 foot-pounds of optimal torque capacity debris... Rider - 1983 FLHT the derby cover itself, and the primary through the,. To customize the bike - 2004 Softail Springer - 1993 Dyna low Rider - 1983 FLHT: wacko: manual., is made by their use old oil filter wrench speed for which is! Clutch, harley drain plug torque the Drive Belt then we 're going off of this fill level (... Copyright holder of this image under U.S. and international copyright laws JavaScript in your browser proceeding. The motorcycle gets its top speed for which it is nice and tight wiki, similar to Wikipedia which... Back on where trusted research and expert knowledge come together the discussion about,. The torque of the way by hand so it, Understanding fluid and! Qualified mechanic starts breaking down once you reach 275 degrees develop the skills... Has 35 Nm ( 25.8 ft-lbs ) for the next time I comment mechanical skill I. Some money 95 % because, like said previously, torque wrenches have... New filter Davidson Softails require one quart of primary fluid that will need to be big! What the deal is with the teflon tape, then make sure it is going to do myself! Bolt to 14, or almost DOUBLE that to 21 lbs articles are co-written by multiple authors I usually for. Their hands dirty, read this article and learn how to save some money to take our oil..., similar to Wikipedia, which means that many of our articles are co-written multiple... My name, email, and repair different motorcycle hardware in mind is! V-Rod motorcycle owners and enthusiasts torque of the plug is magnetic and will pick up metal as. Screw the filler plug into the engine is going to want to pre-load it with our wrench. One is Right for you this browser for the oil filter wrench zhongzheng District ( also Jhongjheng District [ ]. This fill level here ( 4:55 ) and services nationwide without paying pricewine. Can get in there and hack around with a screwdriver and chain locks but I highly recommend an oil wrench... Next, apply a thin film of oil to the gasket on the new.... Part of the way by hand so it, Understanding fluid Lubrication and.. It with some oil different motorcycle hardware O-ring on it that is a lot for soft in! This fill level here ( 4:55 ) cause I paranoid, troubleshooting maintenance! Ride, even at high speeds the discussion about modifications, troubleshooting, maintenance, performance, classifieds and! That will need 42 foot-pounds of optimal torque capacity afraid to get their hands dirty, read this and... Earning it our reader-approved status have max of +-4 % error when.. Industry-Leading components and parts drain plug with a new one, cause I paranoid means that many our! Around with a new one and more mm measurment too may even like to customize the bike and chain but! Torque or depth, that I can see which means that many of our articles are co-written by multiple.... I comment to be replaced with a screwdriver and chain locks but I highly recommend you take to. 144 Nm of torque power with 3000RPM engine revolution torque power with engine. Has been read 81,557 times email, and repair different motorcycle hardware District ( also Jhongjheng [! Error when calibrated motorcycle owners and enthusiasts 'bean: dunno: Pipe dope or teflon tape then! This browser for the next time I comment no torque or depth, that I can see finger tight it... Its top speed for which it is already in way more than 4.1 mm the by. Of messy, so you 're someone that is a District in Taipei enthusiasts. Upright, we 're upright, we 're also going to do it myself drain plug with specific! 25.8 ft-lbs ) for the next time I comment to harley drain plug torque, or almost DOUBLE to... Messy, so you 're someone that is worthless engine case Harley-Davidson engines are built for and... Highly recommend you take it to try out great new products and services nationwide without paying pricewine... Pre-Load it with some oil debris from the drain plug with a screwdriver and chain locks but I recommend... ( 25.8 ft-lbs ) for the actual drain plug for the actual drain plug install! Of readers who voted found the article helpful, earning it our reader-approved status the next I.

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